The steel structure cracking furnace is a high-temperature cracking device designed specifically for the petrochemical, coal chemical, and environmental protection industries.
Product Description
The steel structure cracking furnace is a high-temperature cracking device designed specifically for the petrochemical, coal chemical, and environmental protection industries. Utilizing high-quality steel materials and advanced cracking technology, it efficiently decomposes organic substances at high temperatures to produce chemical raw materials such as ethylene and propylene, while converting waste into energy. Its modular design, intelligent control system, and efficient heat transfer mechanism ensure stable operation, energy savings, and environmental protection, making it an ideal choice for industrial cracking applications.
Structural Components
Furnace Body: Made of high-strength steel with refractory lining, offering excellent high-temperature resistance and thermal insulation.
Furnace Tubes: Constructed from high-chromium-nickel alloy steel, resistant to high temperatures and corrosion, ensuring efficient cracking reactions.
Combustion System: Equipped with high-efficiency burners supporting multiple fuels such as natural gas and heavy oil for clean combustion.
Heat Transfer System: Optimized design ensures uniform heat distribution and minimizes energy loss.
Intelligent Control System: Monitors temperature, pressure, and other parameters in real-time, enabling precise control and fault alerts.
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Category |
Type |
Specifications |
Features/Applications |
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Steel Sections |
H-Beam |
H100×100 to H400×400 (height × width, unit: mm) |
Reasonable cross-section, strong load-bearing, suitable for main beams, columns, etc. |
|
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I-Beam |
I10 to I63 (height, unit: cm) |
Suitable for secondary beams, supports, etc. |
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|
Angle Steel |
L30×30×3 to L100×100×10 (side length × side length × thickness, unit: mm) |
Used for supports, connectors, etc. |
|
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Channel Steel |
[10 to [40 (height, unit: cm) |
Suitable for secondary beams, supports, etc. |
|
Steel Plates |
Thickness |
6mm to 50mm |
- 6mm to 12mm: Lightweight structures or non-primary load-bearing parts. |
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Width & Length |
Customized, common width: 1.5m to 3m, length: 6m to 12m |
Designed based on specific requirements. |
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Steel Pipes |
Round Pipe |
Φ50×3 to Φ300×12 (outer diameter × wall thickness, unit: mm) |
Used for columns, supports, etc. |
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|
Square Pipe |
□50×50×3 to □200×200×10 (side length × side length × wall thickness, unit: mm) |
Used for frame structures, supports, etc. |
|
Connectors |
Bolts |
M12 to M24 (diameter, unit: mm), strength grades: 8.8, 10.9 (high-strength bolts) |
High-strength fasteners for secure connections. |
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Welding Materials |
Electrodes: E43 series (for Q235 steel), E50 series (for Q345 steel) |
Selected based on steel type for welding applications. |
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Welding Wire |
Customized based on steel type |
Ensures strong and durable welds. |
Advantages and Features
High-Efficiency Cracking: Advanced heat transfer technology improves cracking efficiency by over 20%.
Energy Saving and Eco-Friendly: Waste heat recovery system reduces energy consumption, and exhaust gas treatment meets environmental standards.
Durability: High-quality materials and precision manufacturing ensure a service life of over 10 years.
Intelligent Control: Supports remote monitoring and automated operation, reducing manual intervention.
Modular Design: Easy installation, maintenance, and expansion, adaptable to various industrial scenarios.
Application Fields
Petrochemical Industry: Produces basic chemical raw materials such as ethylene and propylene.
Coal Chemical Industry: Converts coal into syngas, tar, and other products.
Environmental Protection: Processes waste tires, plastic waste, and other industrial waste into energy.
New Energy Development: Produces bio-oil, biochar, and other renewable energy through biomass cracking.
Target Customers
Petrochemical Enterprises: Require efficient cracking equipment for chemical raw material production.
Coal Chemical Enterprises: Seek clean and efficient coal utilization technologies.
Environmental Companies: Process industrial waste for resource recovery.
New Energy Enterprises: Develop biomass energy to promote green energy transformation.
Shipping, Packaging, and Transportation
Shipping Method: Provide complete machine shipment or modular batch shipment based on customer requirements.
Packaging Specifications: Use shockproof and moisture-proof packaging to ensure safe transportation.
Transportation Methods: Support land, sea, and air transportation with full logistics tracking services.
FAQ
Q: What is the high-temperature resistance of the steel structure cracking furnace?
A: The furnace body is made of high-strength steel, and the furnace tubes are constructed from ZGCr25Ni35Nb alloy steel, withstanding temperatures up to 1200°C, suitable for various high-temperature cracking scenarios.
Q: Does the equipment support customized design?
A: Yes, it supports customization of furnace size, cracking temperature, and capacity based on customer requirements.
Q: What is the maintenance cycle for the cracking furnace?
A: A comprehensive maintenance check is recommended every 6 months, including furnace tube inspection and refractory material replacement.
Q: How is exhaust gas generated during the cracking process treated?
A: The equipment is equipped with an exhaust gas treatment system to ensure emissions meet environmental standards.
Q: Are installation and debugging services included?
A: Yes, professional installation, debugging, and operational training services are provided to ensure smooth equipment operation.
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